21. Shaping and fitting the Keel Timber

This episode, I work on turning an enormous lump of Purpleheart Timber into a new Keel for the historic sailing vessel, Tally Ho. I make a plywood pattern from the old keel, then plane the surfaces of the new wood, before using a custom chainsaw jig to cut the rolling bevels. Poncho the parrot watches as we manoeuver the heavy timber underneath the precariously balanced 20-ton boat, using jacks, rollers and levers. Finally – fresh timber in the boat!


For sneaky preview of what’s going on in between Episodes, follow my Facebook and Instagram.


To read more about what I’m doing, or become a Patron, visit my My Patreon Page


To see all the other ways you can support the project, visit the Support Tally Ho Page


To contribute tools or other items to help the project, see my Tally Ho’s Rebuild Wishlist

My Youtube Channel


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Forget the Whale – 10 Days Instrumental

US Army Blues – Main Stem

Ryan Andersen – One and Only

Forget the Whale – Ghost Instrumental



Shaping and fitting the Keel Timber – Rebuilding Tally Ho EP21

90 thoughts on “21. Shaping and fitting the Keel Timber

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  57. Whoo Hoooo! It worked. I was very nervous that I did not build the jig strong enough to hold a good accurate cut line. Glad to see how well it worked! Keep up the awesome progress, if you need anything else let me know.